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Supply chain management is the combination of
art and science that goes into improving the way
your company finds the raw components it needs
to make a product or service, manufactures that
product or service and delivers it to customers.
The following are five basic components for
supply chain management.
1.
Plan-This
is the strategic portion of supply chain
management. You need a strategy for managing all
the resources that go toward meeting customer
demand for your product or service. A big piece
of planning is developing a set of metrics to
monitor the supply chain so that it is
efficient, costs less and delivers high quality
and value to customers.
2.
Source-Choose
the suppliers that will deliver the goods and
services you need to create your product or
service. Develop a set of pricing, delivery and
payment processes with suppliers and create
metrics for monitoring and improving the
relationships. And put together processes for
managing the inventory of goods and services you
receive from suppliers, including receiving
shipments, verifying them, transferring them to
your manufacturing facilities and authorizing
supplier payments.
3.
Make-This
is the manufacturing step. Schedule the
activities necessary for production, testing,
packaging and preparation for delivery. As the
most metric-intensive portion of the supply
chain, measure quality levels, production output
and worker productivity.
4.
Deliver-This
is the part that many insiders refer to as
"logistics." Coordinate the receipt of orders
from customers, develop a network of warehouses,
pick carriers to get products to customers and
set up an invoicing system to receive payments.
5.
Return-The
problem part of the supply chain. Create a
network for receiving defective and excess
products back from customers and supporting
customers who have problems with delivered
products.
Supply chain management software is
possibly the most fractured group of software
applications on the planet. Each of the five
major supply chain steps previously outlined
composes dozens of specific tasks, many of which
have their own specific software. There are some
large vendors that have attempted to assemble
many of these different chunks of software
together under a single roof, but no one has a
complete package. Integrating the different
software pieces together can be a nightmare.
Perhaps the best way to think about supply chain
software is to separate it into software that
helps you plan the supply chain and software
that helps you execute the supply chain steps
themselves.
Supply chain planning (SCP)
software uses fancy math algorithms to help you
improve the flow and efficiency of the supply
chain and reduce inventory. SCP is entirely
dependent upon information for its accuracy. If
you're a manufacturer of consumer packaged goods
for example, don't expect your planning
applications to be very accurate if you can't
feed them accurate, up-to-date information about
customer orders from your retail customers,
sales data from your retailer customers' stores,
manufacturing capacity and delivery capability.
There are planning applications available for
all five of the major supply chain steps
previously listed. Arguably the most valuable
(and complex and prone to error) is demand
planning, which determines how much product you
will make to satisfy your different customers'
demands.
Supply chain execution (SCE)
software is intended to automate the different
steps of the supply chain. This could be as
simple as electronically routing orders from
your manufacturing plants to your suppliers for
the stuff you need to make your products.
This is a very controversial
subject. You may need ERP if you plan to install
SCP applications because they are reliant upon
the kind of information that is stored in the
most quantity inside ERP software. Theoretically
you could assemble the information you need to
feed the SCP applications from legacy systems
(for most companies this means Excel
spreadsheets spread out all over the place), but
it can be nightmarish to try to get that
information flowing on a fast, reliable basis
from all the areas of the company. ERP is the
battering ram that integrates all that
information together in a single application,
and SCP applications benefit from having a
single major source to go to for up-to-date
information. Most CIOs who have tried to install
SCP applications say they are glad they did ERP
first. They call the ERP projects "putting your
information house in order." Of course, ERP is
expensive and difficult, so you may want to
explore ways to feed your SCP applications the
information they need without doing ERP first.
SCE applications are less dependent
upon gathering information from around the
company, so they tend to be independent of the
ERP decision. But chances are, you'll need to
have the SCE applications communicate with ERP
in some fashion. It's important to pay attention
to SCE software's ability to integrate with the
Internet and with ERP or SCP applications
because the Internet will drive demand for
integrated information. For example, if you want
to build a private website for communicating
with your customers and suppliers, you will want
to pull information from SCE, SCP and ERP
applications together to present updated
information about orders, payments,
manufacturing status and delivery.
Before the Internet came along, the
aspirations of supply chain software devotees
were limited to improving their ability to
predict demand from customers and make their own
supply chains run more smoothly. But the cheap,
ubiquitous nature of the Internet, along with
its simple, universally accepted communication
standards have thrown things wide open. Now,
theoretically anyway, you can connect your
supply chain with the supply chains of your
suppliers and customers together in a single
vast network that optimizes costs and
opportunities for everyone involved. This was
the reason for the B2B explosion; the idea that
everyone you do business with could be connected
together into one big happy, cooperative family.
When you ask the people on the front
lines in these industries what they hope to gain
from their supply chain efforts in the near
term, they will all respond with a single word:
visibility. The supply chain in most industries
is like a big card game. The players don't want
to show their cards because they don't trust
anyone else with the information. But if they
showed their hands they could all benefit.
Suppliers wouldn't have to guess how much raw
materials to order, and manufacturers wouldn't
have to order more than they need from suppliers
to make sure they have enough on hand if demand
for their products unexpectedly goes up. And
retailers would have fewer empty shelves if they
shared the information they had about sales of a
manufacturer's product in all their stores with
the manufacturer. The Internet makes showing
your hand to others possible, but centuries of
distrust and lack of coordination within
industries make it difficult.
Public
(many-to-many) B2B exchanges and private (you to
everyone else in your supply chain) exchanges
began with grand promises of auctions and
procurement savings for members, but few
suppliers were tempted. Since then, most of
these websites have morphed into becoming online
hosts for supply chain software. For small
companies that can't afford to buy the software
on their own, the public exchanges will probably
be their source. But for now many of the
offerings are immature and aren't getting much
use. Companies that can afford to are building
their own private connections with their trading
partners online rather than going through public
exchanges. But even these companies will
eventually use the public exchanges when they
can. Building and maintaining software just
isn't a great deal if there's someone out there
willing to do it for you.
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